Hot Bar Soldering Machine with Left and Right Moving

The pulse hot bar power supply is integrated with a 3-axis platform (featuring XY-axis movement) that allows for freely programmable movement paths, enabling the welding of multiple points or multiple products. Featuring a proprietary programming and control system based on PLC and HMI technologies, it is ideally suited for quality control on production lines; parameters and fault information are recorded for every welding cycle, facilitating quality management.

Options include real-time data logging via USB flash drive and a choice of RS-232 or RS-485 communication interfaces. The system allows for flexible configuration of the number of weld points per cycle or the number of products arranged on the platform, tailored to specific product characteristics.

1.     IGBT inverter with 4kHz frequency.

2.     Temperature closed loop control, feed back every 0.25ms.

3.     Real time display temperature curve.

4.     Upper and lower monitor of the temperature.

5.     Easily operating.

6.     Overheat protection, overvoltage/undervoltage protection.

7.     High precisely heating control system.

8.     Two steps heating with upslope.

9.     Ease for automation.

10.  The temperature can be +- 4 centigrade.

Feature:

1.    Replaces manual positioning with automated control;

2.    Features a Chinese-language keypad interface that is easy to learn and use; no external teach pendant is required, making setup and debugging quick and convenient;

3.    Supports functions such as point, line, surface, arc/circle, and continuous interpolation for irregular curves, as well as 3-axis coordinated motion;

4.    Supports 3D linear and circular interpolation; utilizes true hardware-based 3D circular interpolation rather than line-segment approximation;

5.    Software includes features like area arrays and translation/rotation operations; program files can be uploaded or downloaded via USB drive for easy data management and storage;

6.    Spot welding parameters are configured on a per-point basis, allowing for different settings in different zones during a single welding process;

7.    Enables automated welding for various products, addressing challenges such as labor shortages and recruitment difficulties, while also eliminating the need for lengthy employee training periods;

8.    Comprehensive product lineup includes desktop-style automatic precision spot welders with single or dual worktables and optional CCD microscopy systems; desktop models offer travel ranges from 200mm to 500mm;

9.    The handheld programmer features a 5-inch, 480x272 pixel, 16-million-color true-color LCD screen, providing a rich and detailed menu interface;

10.  Ample storage capacity: the mainboard offers 256MB of memory (storing up to 1,000 files with 4,000 points each), while the handheld programmer has 16MB of memory, facilitating file storage and easy copying between multiple machines.

Advantage:

1.    Pulse heating system featuring thermocouple temperature feedback and precise current regulation;

2.    Adjustable heating duration and welding temperature;

3.    Two-stage heating and dwell profile control, minimizing the heat-affected zone on the workpiece and ensuring high welding quality;

4.    Display of temperature profiles and real-time temperature readings for each stage;

5.    Suitable for ACF bonding of LCD modules, flexible flat cable (FFC) bonding, and flexible printed circuit (FPC) connections;

6.    Applicable to various plastic hot-melt welding processes, including plastic riveting, mushroom-head hot-melt welding, and hot-melt welding of various shapes.

Sample: