Guangzhou Minder-Hightech Co.,Ltd.
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  • Ultrasonic Spray Coating System
  • Ultrasonic Spray Coating System
  • Ultrasonic Spray Coating System
  • Ultrasonic Spray Coating System
  • Ultrasonic Spray Coating System
  • Ultrasonic Spray Coating System
  • Ultrasonic Spray Coating System
  • Ultrasonic Spray Coating System

Ultrasonic Spray Coating System

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Product Description

MDQX-US2020 Ultrasonic Spray Coating System

The MDQX-US2020 ultrasonic precision sprayer is equipped with a patented converging ultrasonic nozzle (optionally with a wide or diffuser pattern). Its unique nozzle flow path design ensures precise atomization while eliminating the worry of nozzle clogging.
This product is also equipped with a precision metering pump, carrier gas control, substrate heating system, vacuum adsorption platform, programmable three-axis motion system, and laser-assisted positioning and leveling devices, making it ideal for research and development in research laboratories and the production of small-area thin films. Compared to traditional pneumatic two-fluid spraying, ultrasonic atomization spraying offers greater uniformity, thinner coating thickness, and higher precision.
Furthermore, because ultrasonic nozzles do not require high-pressure gas to generate atomization, they significantly reduce slurry splash during the spraying process, significantly reducing slurry waste. Its utilization rate is over four times that of traditional two-fluid spraying equipment, reaching over 95%.
Application
It is mainly used for the preparation of ultra-thin precision coatings at the nano or micron level, especially for the preparation of dense coating membranes or porous coating membranes such as PEM/AEM water electrolysis membrane electrodes, fuel cell membrane electrode SOFC ceramic coatings, proton exchange membranes, anion exchange membranes, thin-film solar cells, semiconductor photoresists, conductive glass, thin-film sensors, and bio-matrix coatings.
Feature
Precision electrode material preparation
Titanium alloy nozzles
Ultra-thin coating process development
Ultrasonic atomization energy efficiency control
Long-term idle nozzle explosion-proof design
Nozzle anti-clogging design
Slurry conservation
Specification
Name
Item
Value
Remarks
Ultrasonic spray system
Dimensions
90cm×65cm×75cm
Length × Width × Height
Ultrasonic atomization power
10-30W
Automatic fine-tuning
Ultrasonic atomization frequency
55-60kHz
Automatic frequency tracking
Atomization flow rate
0.1-10ml/min
Dependent on liquid viscosity
Spray diameter
10-20mm
Specification depends on nozzle height and feed rate
Maximum liquid viscosity
30cps
Suspended particle size
<20μm
Suspended solids content
≤30%
Nozzle material
Titanium alloy
Corrosion-resistant, removable/replaceable
Digital air pressure
0.01-0.1MPa
Automatically adjusts based on slurry flow and viscosity
Operating temperature (°C)
-20-100℃
Spray trajectory control
Motion axis
3-axis
X, Y, Z
Spray path dimensions
200×200mm
Considering the atomization width, the actual spray area may be greater than this value.
Spray dimensional accuracy
≤0.1mm
Maximum speed
150mm/s
Adjustable in real time.
Programmable control software
Yes, PC editing and conversion software included
Coordinates can be edited directly in Windows Notepad, and graphics conversion is also supported for mainstream design software
such as SolidWorks, UG, ProE, and CAD.
Feeding system
(injection pump)
Pipe inner diameter
0.3/0.5/0.6/0.8/1/1.2/2/3mm
Standard 2mm
Pipe length
<0.5m
Maximum slurry savings
Pipe material
PTFE tubing
Highly transparent imported material for easy slurry observation
Connector material
316L stainless steel
Corrosion-resistant
Flow rate setting range
0.01-80ml/min
Flow rate setting accuracy
≤±1.5%
Maximum spray volume (per application)
50ml
Adjustable from 0-50ml
Heating System
Heating Temperature Range
Room Temperature - 150°C
500W, with temperature protection to prevent overheating
Vacuum adsorption platform
Adsorption platform material
Aluminum Alloy
Black anodized coating
Adsorption platform dimensions
265mm x 265mm
Considering the heating area, the maximum spray area is less than this value
Leveling adjustment function
Yes
Software-assisted + manual adjustment
XY scale
Yes
Stainless steel
Oil-free vacuum pump
(Included as a default gift, can be replaced with a vacuum generator)
Power supply
220V,50Hz
Requires external power supply
Rated power
160W
Pumping speed
20L/min
Ultimate pressure
≥0.08MPa
Equivalent to 200 mbar
Noise
<50DB
Air compressor (optional)
Power Supply
220V,50Hz
Requires an external power supply
Power
550W
A vacuum generator is required, estimated to require at least 1kW.
Noise
≥70DB
It is recommended to be placed outdoors.
Exhaust Volume
40L/min
If a vacuum generator is used, an 80 L/min output is recommended.
Maximum Pressure
0.7MPa
Fluctuates depending on gas usage.
Packing & Delivery
Company Profile
Since 2014，Minder-Hightech is sales and service representative in Semiconductor and Electronic product industry equipment. We are committed to providing customers with Superior, Reliable, and One-Stop Solutions for machinary equipment. Until today, our brand's products have spread to major industrialized countries around the world, helping customers improve efficiency, reduce costs, and improve product quality.
FAQ
1. About Price:
All of our prices are competitive and negotiable. The price varies depending on the configuration and customization complexity of your device.

2. About Sample:
We can provide sample production services for you, but you may provide some fees.

3. About Payment:
After the plan is confirmed, you need to pay us a deposit first, and the factory will start preparing the goods. After the equipment is ready and you pay the balance, we will ship it.

4. About Delivery:
After the equipment manufacturing is completed, we will send you the acceptance video, and you can also come to the site to inspect the equipment.

5. Installation and Debugging:
After the equipment arrives at your factory, we can dispatch engineers to install and debug the equipment. We will provide you with a separate quotation for this service fee.

6. About Warranty:
Our equipment has a 12-month warranty period. After the warranty period, if any parts are damaged and need to be replaced, we will only charge the cost price.

7. After-sale Service:
All machines have a warranty period of over one year. Our technical engineers are always online to provide you with equipment installation, debugging, and maintenance services. We can provide on-site installation and debugging services for special and large equipment.

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