Pouch Cell Automatic Sorting Machine

Automatic Pouch Cell Sorting Machine

Functional Overview:

Battery Sorting Machine is mainly used for internal resistance (IR) and voltage testing, and sort the cells to different channels according to the setting. The machine is composed of mechanical structure, feeding system, test system, control system, etc. First, put the battery onto the conveyor, the conveyor take the battery to the test position, the test probe contacts the positive and negative poles of the battery, the tester reads the internal resistance and voltage of the battery, the detector transmits the test results to the controller, and the robot pick and place the bat

teries with different parameters into different channels according to the settings.

The automatic sorting machine for polymer lithium batteries is a high-efficiency, automated system designed for the post-production sorting stage. It is particularly well-suited for applications involving power batteries, 3C consumer electronics batteries, and energy storage batteries, meeting the precision matching requirements for various new energy battery packs while complying with international safety standards.

Its intelligent features drive the transition of lithium battery manufacturing toward Industry 4.0, serving as a key asset for battery manufacturers seeking to enhance their core competitiveness.

Specifications:

1. Applicable battery type: Polymer lithium batteries;
2. Compatible dimensions: Total length 50-180 mm, width 40-100 mm, height 4-15 mm;
3. Control system: PLC-based control;
4. Fully automated workflow integrating manual loading, inspection, barcode scanning, and sorting to minimize manual intervention;
5. Equipped with a MES system interface to record battery QR code data and test results in real-time, and to generate SPC analysis reports;
6. Sorting speed: Up to 1,000 units/hour, offering more than three times the efficiency of manual sorting.

Features:

1. Designed for pouch cell batteries, suitable for different battery size; Total of 7 channels,6 sorting channels,1 NG channel, channel is customizable;
2. With high-precision tester, voltage and internal resistance test has high precision;
3. The voltage and internal resistance range of each channel can be programmed independently;
4. The sorting process is automatically controlled, easy to operate, and manual participation is eliminated, which ensures the accuracy of test parameters and the reliability of the matching process, and improves and guarantees the performance and quality of pack products;
5. High degree of automation, simple operation, hopper loading, easy operation, can test and assemble about 1000 batteries per hour, can effectively improve production efficiency and reduce production costs;
6. The battery performance data of the system test implements the database management mode, which is stored for a long time and has strong traceability.