Model: MDVES-300RJ
Application: Snail instruments, sensors, and infrared detectors.
MDVES-300RJ Thermally Activated High-Vacuum Soldering Furnace


Application:
Snail instruments, sensors, and infrared detectors.



Features:
1. This equipment is designed for the simultaneous activation and sealing of products containing getters. It supports high vacuum and high-temperature activation, as well as high and low-temperature sealing processes.
2. Utilizes a specialized lifting mechanism and thermal insulation system to ensure effective temperature differences, without affecting the secondary lid sealing process.
3. Custom tooling fixtures for different products, capable of handling large sizes and supporting mass production, thus enhancing production efficiency and output.
4. Products are placed on trays and secured using L-type clamps, with positioning accuracy of 0.02 mm both vertically and horizontally.
5. Achieves high vacuum levels up to 10^-5 Pa, ensuring 05 perfect high vacuum, high-temperature activation, and welding activation curves.
6. Suitable for uncooled infrared detection products, MEMS, gyroscopes, and other similar devices.
Soldering effect:


Parameters:
Basic Frame | |
Basic Frame |
Approx. 1500mm*900mm * 840mm |
Chamber Height |
Approx. 500mm-530mm |
Observation Window |
Equipped with an observation window at the front of the chamber |
Weight |
Approx. 500KG |
Vacuum System | |
Vacuum Pump |
Pre-stage dry pump + Molecular pump |
Process Vacuum |
10^-5 Pa |
Activation Environment |
350°C for approximately 15 minutes or more |
Gas System | |
Process Gas |
Nitrogen |
Heating and Cooling System | |
Heating Method |
Contact heating, heating rate of 120°C/min |
Cooling Method |
Contact cooling, cooling rate of 120°C/min |
Heating Plate Materia |
Alloy-coated |
Heating Area |
270mm - 300mm (X-axis)*270mm-300mm (Y-axis) |
Heating Element |
Special vacuum heating tube; temperature collected by Siemens PLC modules, and PID control via the upper computer |
Temperature Range |
Maximum 450°C |
Temperature Control Accuracy |
±1°C |
Temperature Uniformity |
±2.5°C |
Detection Channels |
4 channels |
Power Requirements |
380V, 50Hz, Power≤25kW |
Control System | |
Control Method |
Siemens PLC + Industrial PC |
Lifting Platform |
Repetition positioning accuracy of 0.02 mm, lifting stroke of 150mm |
Lifting Platform Seal |
Unique bellows-style sealing on the drive shaft to achieve zero leakage during shaft movement |
Tooling Plate |
Graphite |
Number of Tooling Fixtures |
Customized based on product requirements |
Supporting Equipment | |
Standard Configuration |
Vacuum dry pump, circulating chiller, molecular pump, tooling fixtures, lifting platform |
Environmental Requirements | |
Gas Source |
Gas pressure 0.5~0.8MPa |
Power Supply |
380V, 50Hz, Power≤25kW |
Ambient Temperature |
15~35°C |
Relative Humidity |
≤75% |
Fixture schematic diagram:




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